Chairman's Review - Indus Motor Company Ltd.
Chairman's Review - Indus Motor Company Ltd.
Chairman's Review - Indus Motor Company Ltd.
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Weld Line<br />
INDUS MOTOR COMPANY LIMITED<br />
Annual Report 09<br />
20<br />
Chairman’s <strong>Review</strong><br />
I welcome you all to the 20th Annual<br />
General Meeting of your <strong>Company</strong> and it is my<br />
pleasure to present to you the <strong>Company</strong>’s<br />
performance for the year ended June 30, 2009.<br />
Ali S. Habib<br />
Chairman<br />
21
Automobile <strong>Indus</strong>try<br />
In 2008-09 the global automotive industry<br />
witnessed its worst slowdown amidst dramatic<br />
financial crises worldwide. The year also turned<br />
out to be an extremely turbulent one for Pakistan<br />
due to its weak economy and deteriorating political<br />
and security situation. Like all other automakers,<br />
<strong>Indus</strong> <strong>Motor</strong> Co., was adversely impacted by these<br />
extraordinarily difficult conditions.<br />
The ongoing global economic crisis, negative<br />
security developments and continued power<br />
shortages slowed Pakistan’s real GDP growth to<br />
2% for 2008-09 compared to 5.8% achieved in<br />
the prior year. Overall economic activity weakened<br />
despite growth in agriculture, while declining<br />
imports and slowing domestic demand resulted in<br />
lower tax revenue. The first half of the year was<br />
particularly severe as commodity prices peaked<br />
and Pak Rupee fell against all major currencies<br />
giving rise to headline inflation of 25%. Interest<br />
rates soared and tight monetary policy limited<br />
availability of credit leading to loss of consumer<br />
EXCHANGE RATE (RS.)<br />
EXCHANGE RATE (RS.)<br />
80.50<br />
76.50<br />
72.50<br />
0.88<br />
0.84<br />
0.80<br />
0.76<br />
0.72<br />
0.68<br />
$ To Rupee Movement<br />
68.50<br />
Jul-08 A S O N D J F M A M Jun'09<br />
Yen To Rupee Movement<br />
0.64<br />
Jul-08 A S O N D J F M S M Jun'09<br />
INDUS MOTOR COMPANY LIMITED<br />
Annual Report 09<br />
22<br />
confidence. The situation started to ease during<br />
the second half of the year following the<br />
intervention of the IMF support program.<br />
The large scale manufacturing sector recorded a<br />
dismal performance with a decline of -8.2%<br />
compared to 5.4% growth for the previous year.<br />
In the automotive sector, sales of locally assembled<br />
passenger cars (PC) and light commercial vehicles<br />
(LCV) which had earlier between 2001-07 posted<br />
sustained annualized growth of 28% plunged by a<br />
record 47% to 99,307 units compared to 187,412<br />
units sold in 2007-08.<br />
up to 800 cc<br />
1000 cc<br />
1300cc~2000cc<br />
LCV<br />
Units<br />
Sales of locally produced Passenger Cars<br />
and LCVs<br />
152,365<br />
2004-5<br />
23%<br />
187,436<br />
2005-6<br />
9% -8%<br />
204,212<br />
2006-7<br />
187,412<br />
2007-8<br />
-47%<br />
99,307<br />
2008-9<br />
In addition to the economic downturn the auto<br />
industry also had to deal with the challenges posed<br />
by the imposition of additional levies and taxes in<br />
the Federal Budget 2008-09 which included the<br />
5% Federal Excise Duty on cars with engine<br />
capacity in excess of 850cc and application of<br />
fixed slabs of withholding tax at the registration<br />
stage. This compounded the situation resulting in<br />
a sharp increase in automobile prices and<br />
dampening of demand. Post budget imposition of<br />
35% cash margin on letters of credit further<br />
aggravated the liquidity situation for the auto sector<br />
before it was withdrawn several months later.<br />
The industry faced a sharp decline with resultant<br />
production cut backs and job losses. We appreciate<br />
the government efforts to reduce the depreciation<br />
allowance on used imported vehicles from 2% to<br />
1% per month during the year. This positive step<br />
by the government provided a much needed relief<br />
to the industry and used car imports slowed to<br />
6,524 units for the year compared 13,145 units<br />
for 2007-08. The current policies on used cars in<br />
Pakistan are still extremely liberal when compared<br />
to India, Thailand and other countries and are often<br />
misused by importers under transfer of baggage<br />
scheme.<br />
The Federal Budget 2009-10 brought some hope<br />
for the auto sector that struggled for survival during<br />
23<br />
the past year. Removal of 5% Federal Excise Duty<br />
on cars with engine capacity in excess of 850cc<br />
is a welcome step by the Government of Pakistan<br />
towards the revival of the industry. There are some<br />
signs of turnaround with stronger demand recorded<br />
during the first quarter to September 2009.<br />
Auto industry is considered the mother of all<br />
industries and a key driver of the economic growth,<br />
technology transfer and job creation. There is still<br />
a lot of untapped potential in Pakistan's auto market.<br />
Proper implementation of government policies and<br />
measures to improve the market situation and<br />
consumer demand are required. Regulators and<br />
the Government of Pakistan need to revive the<br />
auto sector and ensure that this vital sector of the<br />
engineering and LSM industry remains active and<br />
growth-oriented as in the past.<br />
To revive the auto industry several steps are<br />
necessary which include: downward revision in<br />
withholding tax slabs at registration stage, greater<br />
restriction on used car imports, reviewing<br />
localization requirement, revisit Auto <strong>Indus</strong>try<br />
Development Program (AIDP) and initiate a dialogue<br />
with all stakeholders for renewed implementation<br />
of AIDP, removal of Federal Excise Duty on Royalty<br />
and Technical Fee and consultation with industry<br />
on Free Trade Agreements/Regional Trade<br />
Agreements, particularly the Afghan Transit Trade.
<strong>Company</strong> <strong>Review</strong><br />
Despite the unprecedented challenges posed by the<br />
deteriorating economic environment, and general<br />
uncertainty in the country which contributed to weak<br />
customer sentiment and significantly less demand for<br />
automobiles, your <strong>Company</strong> was able to out perform<br />
the market and post impressive results under these<br />
severe circumstances.<br />
Sales<br />
While, the automobile demand for PCs and LCVs crashed by 47% in 2008-09 over the previous year,<br />
we were able to increase our market share from 25% to 32% during the same period and achieved<br />
market leadership position in the second half of the year.<br />
CKD Passenger Car Small-High Segment<br />
The new generation Corolla specifically designed to appeal to<br />
increasingly savvy customers who value fuel efficiency, technology<br />
and aesthetics was launched in August 2008. It has been very<br />
well received throughout the country and though the segment<br />
declined by 24% and our own volume fell 20% during the year,<br />
mainly on account of run out of the previous Corolla and gradual<br />
ramp up of the new model, yet the <strong>Company</strong> was able to increase<br />
its market share selling 26,760 Corolla vehicles in the declining<br />
market.<br />
CKD Passenger Car Economy Segment<br />
The economy segment was particularly hard hit with a volume<br />
drop of 60% over the prior year due to the high interest rates<br />
environment and the credit squeeze by financial institutions.<br />
Daihatsu Cuore volume also fell 52% but it was able to grow its<br />
market share by 4% in a declining market. During the year a new<br />
colour ‘Wildfire Red’ was added to the Cuore palette which<br />
attracted healthy customer response.<br />
CKD Light Commercial/Pickup Segment<br />
LCV sales plummeted 61% during the year. Despite losing 23%<br />
in volume, the Hilux was able to double its market share to 45%.<br />
The vehicle offers great value and leading performance for<br />
transporters, fleet users and is also appreciated by the urban<br />
customers.<br />
INDUS MOTOR COMPANY LIMITED<br />
Annual Report 09<br />
24<br />
Units<br />
Units<br />
Units<br />
Competition Corolla<br />
50,824<br />
17,184<br />
34%<br />
33,640<br />
66%<br />
2007-8<br />
-24%<br />
Competition Cuore<br />
47,730<br />
35,526<br />
74%<br />
12,204<br />
26%<br />
2007-8<br />
-60%<br />
Competition Hilux<br />
8,849<br />
6,848<br />
77%<br />
2,001<br />
23%<br />
2007-8<br />
-61%<br />
38,755<br />
11,995<br />
31%<br />
26,760<br />
69%<br />
2008-9<br />
19,273<br />
13,421<br />
70%<br />
5,852<br />
30%<br />
2008-9<br />
3,417<br />
1,883<br />
55%<br />
1,534<br />
45%<br />
2008-9<br />
CBU Segment<br />
The market was extremely turbulent for high end vehicles where<br />
custom duty on cars with engine capacity in excess of 1800cc<br />
increased from 90% to 150% during 2008-09. The segment<br />
which is dominated by Toyota brands like Camry, Hilux 4x4,<br />
Hiace, Coaster vans and SUVs – Land Cruiser and Prado declined<br />
by 59%, though the <strong>Company</strong> continued to retain leadership<br />
with 75% of the market share.<br />
The combined sales of Toyota and Daihatsu brands<br />
of both CKD and CBU for the year ended June 30,<br />
2009 declined by 31% to 35,276 units compared<br />
to 50,802 units sold for the same period last year.<br />
Business of Toyota Genuine Spare Parts remained<br />
robust during the period. Overall, the <strong>Company</strong><br />
sales revenue for 2008-09 decreased by 8.6 % to<br />
Rs 37.9 billion, compared to Rs 41.4 billion achieved<br />
in the prior year, while pre tax profit decreased by<br />
42.2 % to Rs 2 billion compared to Rs 3.5 billion<br />
for the year 2007-08.<br />
The severe economic challenges of 2008-09 had<br />
a significant impact on our results for the year in<br />
terms of lower sales, shrinking margins and reduced<br />
cash flow. Our first half year results were affected<br />
by increase in market prices for the products due<br />
to additional duties and taxes, while depreciation<br />
of the rupee further compounded the problem with<br />
rapid rise in input costs thus adversely impacting<br />
the demand.<br />
Fortunately, the <strong>Company</strong> aggressively embarked<br />
on a program to eliminate waste, lower inventories,<br />
improve work efficiencies, reduce costs and retrain<br />
workforce before the market meltdown truly hit<br />
Mr. Koji Hyodo appointed Vice Chairman<br />
Mr. Koji Hyodo took over the office of the Vice Chairman IMC effective<br />
January 1, 2009. Mr. Hyodo who had earlier, in mid 2008, transferred<br />
from Toyota <strong>Motor</strong> Corporation to IMC was serving as Advisor to Vice<br />
Chairman and was elected as a director to the IMC Board at an Extra<br />
Ordinary General Meeting in October 2008. Mr. Yutaka Arae, the outgoing<br />
Vice Chairman was appointed as Advisor to the Chairman effective<br />
January 2009.<br />
25<br />
the industry. And we are continuing to take decisive<br />
actions to become lean and efficient. We expect<br />
these initiatives will contribute significantly to<br />
overall growth and profitability when the economy<br />
rebounds. Many of these actions benefited the<br />
<strong>Company</strong> during the second half of the year with<br />
impressive results in the last quarter despite a<br />
difficult environment.<br />
Dividend<br />
Units<br />
Competition IMC CBUs<br />
5,308<br />
581<br />
4,727<br />
89%<br />
2007-8<br />
-59%<br />
2,159<br />
1,616<br />
75%<br />
2008-9<br />
The Directors are pleased to propose a final<br />
dividend of 100% i.e. Rs 10 per share which is also<br />
the total payment for the year as no interim dividend<br />
was announced mid year. An amount of Rs 599.1<br />
million is recommended for appropriation to the<br />
General Reserves which will be utilized for<br />
continuing growth and capacity expansion.<br />
Contribution to the National Exchequer<br />
In 2008-09 <strong>Indus</strong> <strong>Motor</strong> contributed an impressive<br />
Rs 14.2 billion to the national exchequer which<br />
amounts to 1.2% of the total revenue collection<br />
by the Government. Over the last 10 years the<br />
<strong>Company</strong>’s contribution stands at Rs 88.5 billion.<br />
543<br />
Mr. K. Hyodo (R) receiving a<br />
symbolic baton from Mr. Y. Arae
Marketing<br />
Realizing that 2008-09 will be a tough year for Pakistan,<br />
particularly the auto industry, our Marketing Division<br />
adopted aggressive strategies.<br />
With support from all stakeholders, including our<br />
vendors and dealers, we maintained steady control<br />
over this turbulent ride and were able to perform<br />
better relative to the competition.<br />
Corolla is a brand that almost every Pakistani<br />
recognizes and yearns to own. It has been a market<br />
leader in its class ever since its official introduction<br />
in Pakistan. As a result, almost every year Corolla’s<br />
sales in Pakistan are the highest among all ASEAN<br />
countries and this continues again in 2009.<br />
Following the successful launch of Corolla with the<br />
technologically advanced Altis in August 2008, we<br />
introduced its 1300cc and Diesel variants later in<br />
October 2008. The 1.3 L Corolla series comes with<br />
a new VVTI engine and ABS in case of GLI. These<br />
features are contributing positively to our total<br />
Corolla volumes.<br />
As the price gap between petrol and diesel<br />
narrowed, the sales of our Diesel variants saw a<br />
decline. However we are educating our customers<br />
Mr. Akira Okabe, Senior Managing Director, TMC, addressing<br />
the gathering at the New Corolla Launch Ceremony<br />
INDUS MOTOR COMPANY LIMITED<br />
Annual Report 09<br />
26<br />
regarding the better mileage of diesel vehicles<br />
compared with petrol and we hope diesel sales<br />
pick up in the next fiscal year.<br />
Daihatsu Cuore is a premium product in the<br />
800cc category which has excellent performance<br />
and durability. Maintaining popularity in its category,<br />
its market share increased despite a decline in<br />
segment volume.<br />
Post successful launch of Hilux 4x2 in November<br />
2007, we achieved another milestone by the<br />
development of its variant. The Hilux 4x2 was<br />
converted with a canopy at the back and made<br />
into a variant called the 'Hilux Grand Cabin'. This<br />
variant specifically has a more spacious cabin now<br />
with dual air conditioning that gives it a car-like<br />
comfort and has reverse parking sensors for better<br />
and safe parking. Suitable mostly for rough terrains<br />
and mountainous areas, the Hilux Grand Cabin has<br />
been received very well by customers.<br />
In order to cater the needs of our growing<br />
Newly launched Hilux Grand Cabin<br />
customers, we expanded our 3S dealership network<br />
to 31, with two new additions - Toyota G.T. <strong>Motor</strong>s<br />
in Islamabad and the Toyota Shahrah-e-Faisal<br />
The newly established Toyota G.T. <strong>Motor</strong>s in Islamabad<br />
27<br />
<strong>Motor</strong>s in Karachi. In future Inshallah additional<br />
dealerships will come up in Bhawalpur, Sahiwal,<br />
Sukkur, Faisalabad and in other major cities.<br />
Sales Conference 2009<br />
A Nationwide Sales Conference for<br />
our dealership sales staff was<br />
organized for the first time at <strong>Indus</strong><br />
to enhance and improve their selling<br />
skills and evaluate their product<br />
knowledge. The conference was an<br />
interactive event, comprising of<br />
games, quizzes and incentives for<br />
the winning sales people. A 6-point<br />
walk was done to test the product<br />
knowledge of the sales staff. Due to<br />
the instant popularity this event<br />
received, it is now going to be a<br />
regular event at IMC.
Spare Parts<br />
Our Spare Parts business continued its robust growth<br />
trend by achieving another sales record of Rs 1.5 billion<br />
up 9% over the previous year. This has allowed IMC to<br />
maintain its leadership position in this area in Pakistan.<br />
Increasing customer awareness for genuine Toyota<br />
Spare Parts was the priority for last year, which<br />
we continued through specifically designed<br />
advertisements in print and electronic media.<br />
However the issues of under invoicing and<br />
smuggling of parts continues and is damaging<br />
genuine parts suppliers. Corrective measures for<br />
valuation are still missing for imported parts. We<br />
have become an active member of the Anti<br />
Counterfeit and Infringement Forum and have hired<br />
the services of a third party to conduct raids on<br />
non-genuine parts suppliers to protect our name<br />
from ill repute, and in this we have achieved some<br />
success. We still need to make further headway.<br />
The price gap between genuine imported parts<br />
versus parallel or gray imported parts has reduced<br />
after implementation of GST at insurance<br />
companies following the recent budget<br />
annoncement. This is a positive step and will help<br />
the government increase its revenue.<br />
Mr. Tariq Cheema, Sr. Manager Parts receiving a memento from<br />
the Prime Minister<br />
INDUS MOTOR COMPANY LIMITED<br />
Annual Report 09<br />
28<br />
International Intellectual Property Rights Day was<br />
observed in Islamabad on April 27, 2009 and IMC<br />
made a presentation highlighting the problems<br />
faced by Gray Imports, valuation issues and<br />
smuggling, including suggestions to improve the<br />
situation with the assistance from the government.<br />
The event was appreciated by all concerned.<br />
The Customer Satisfaction Marketing Innovative<br />
Marathon (CSMIM) was held on April 17, 2009,<br />
with an aim to enhance customer satisfaction<br />
through innovative marketing ideas and strategies.<br />
The concept revolves around using the Plan > Do<br />
> Check > Act (PDCA) cycle to achieve<br />
improvement in dealers’ business profitability and<br />
customer satisfaction. IMC’s after sales team<br />
supported the dealers in selecting a CSMIM theme<br />
for enhancing their after sales business. The grand<br />
finale of CSMIM was held in Karachi.<br />
Spare Parts Sales (Rs in million)<br />
759<br />
15%<br />
2004-5<br />
875<br />
27%<br />
2005-6<br />
27%<br />
1,112<br />
2006-7<br />
1,411<br />
2007-8<br />
9%<br />
1,543<br />
2008-9<br />
Service<br />
The focus on after sales services continues<br />
to increase with the rising number of Toyota<br />
and Daihatsu vehicles in Pakistan.<br />
Mr. Chihiro Atsumi, Ambassador of Japan, IMC Management and guests on the 3rd T-TEP Launch at CTTI, Islamabad<br />
Following the signing of the After Sales Service<br />
Mid Range Plan a number of activities have been<br />
undertaken to upgrade service operations, prepare<br />
for business growth and to provide high quality<br />
and consistent after sales service to our valued<br />
customers. Our aim is to get our Service<br />
department recognized throughout the Toyota<br />
affiliates.<br />
With our continued commitment to enhance the<br />
level of technical education in Pakistan and to<br />
cater to the needs of the northern region of the<br />
country we selected the Construction Technology<br />
Training Institute (CTTI), Islamabad to launch the<br />
3 rd Toyota Technical Education Program (T-TEP)<br />
on February 20, 2009. We are confident that<br />
T-TEP graduates from this institute would prove<br />
highly productive for IMC, Toyota dealers and Auto<br />
industry vendors.<br />
29<br />
To enhance the technical and management skill<br />
level and create a competitive environment for<br />
dealer’s service staff, a National Skill Contest for<br />
Winners of Service Skill Contest 2009
General Technicians, Service Advisors and Paint<br />
Technicians was organized on June 12, 2009.<br />
Express Maintenance<br />
Following the successful Express Maintenance<br />
(EM) launch at Toyota Defence <strong>Motor</strong>s on<br />
December 2007, Toyota Faisalabad <strong>Motor</strong>s was<br />
the second Dealership, the first in Punjab, to offer<br />
this facility to its valued customers. EM is a<br />
successful concept for providing speedy after<br />
sales service in just 60 minutes from reception to<br />
vehicle delivery.<br />
Toyota Faisalabad <strong>Motor</strong>s & IMC Management during Express Maintenance launch<br />
INDUS MOTOR COMPANY LIMITED<br />
Annual Report 09<br />
30<br />
One of our largest 3S dealerships by sales, Toyota<br />
Central <strong>Motor</strong>s was also certified for EM by Toyota<br />
<strong>Motor</strong> Corporation (TMC)’s Kaizen team on<br />
June 26, 2009 by scoring an impressive 97%.<br />
This is another addition to Toyota Customer Service<br />
Workshop Management (TSM) Advance Club, which<br />
would cater for the growing needs and<br />
expectations of our valued customers by adding<br />
value to our after sales business and enhancing<br />
customer satisfaction. TCM will shortly be<br />
inaugurating their EM through customer launch.<br />
Service facility at Toyota Central <strong>Motor</strong>s<br />
31
Customer Relations<br />
Our Customer Relations (CR) function continued<br />
its journey towards meeting and exceeding<br />
customers’ expectations and ensuring their<br />
experience is an enjoyable one.<br />
We strived for full compliance with Toyota<br />
Philosophy of Customer First during the year.<br />
Upgraded CR performance standards were<br />
introduced to facilitate customer management.<br />
These focus on motivating our dealers to create<br />
their own vision, mission and strategy specifically<br />
in Customer Retention, supported by customer<br />
friendly policies and procedures for attaining the<br />
highest levels of Customer Satisfaction and also<br />
raising the bar in CR operations and achieving<br />
Toyota’s CR Global standards.<br />
To further enhance customer satisfaction of existing<br />
and new customers, CR introduced online<br />
Customer Satisfaction Index (CSI) and Service<br />
Satisfaction Index (SSI) forms, which are compiled<br />
and analysed at respective dealerships on a regular<br />
basis.<br />
On a quarterly and annual basis we conducted CR<br />
Regional Workshops and Voice of Customer (VOC)<br />
Refresher Courses. We also shared Best Practices<br />
within the network’s CR teams for enhancing Skills<br />
and Competencies. Our dedicated CR team<br />
conducted CR Assessments at all dealerships to<br />
monitor the successful implementation of Toyota’s<br />
CR Global Standards and to evaluate CR<br />
performance.<br />
The top performing CR Managers are recognized<br />
by IMC and Dealer Management by taking them<br />
to a Learning Trip to a Toyota distributor abroad<br />
for transferring Best Practices to our network.<br />
INDUS MOTOR COMPANY LIMITED<br />
Annual Report 09<br />
32<br />
An Initial Quality Field Survey (IQFS) was conducted<br />
for customers at our dealerships, in which a<br />
customer satisfaction level of 94% was achieved,<br />
which speaks of our commitment to our customers.<br />
In this activity our team directly interviewed 346<br />
customers across Pakistan and recorded their<br />
feedback for bringing Kaizen (improvements) in<br />
our products and processes.<br />
Our CR vision for 2009-10 is to increase the rate<br />
of Customer Retention, to achieve the highest rate<br />
of responsiveness for inbound and outbound calls<br />
of the Customer Assistance Centre in line with our<br />
ultimate goal to achieve complete Customer<br />
Satisfaction.<br />
CR team during learning trip to Toyota UMW, Malaysia<br />
Operations<br />
This year distinctively we were being<br />
driven by demand.<br />
There was increased focus and attention on<br />
improvements in operations, especially for the<br />
new Corolla and ramp up to full production in the<br />
earlier part of the fiscal year. In line with the<br />
reduced market demand our production<br />
achievement for the year was 34,298 units. In<br />
accordance with Toyota’s Philosophy of employee<br />
retention without reducing the production units<br />
per day or building inventory, we provided<br />
extensive trainings to all team members during<br />
non-production days.<br />
We are thankful to Toyota <strong>Motor</strong> Corporation and<br />
Toyota <strong>Motor</strong> Asia Pacific (TMAP) for their continued<br />
support in all production areas. The efforts also<br />
led us to create IMC history, by crossing the<br />
milestone of 300,000 vehicles produced in our<br />
plant since inception.<br />
We were also able to complete Phase 1, Step 2 of<br />
Press Shop, which added five more major parts<br />
like floor and fenders to Press Shop operations.<br />
Our Production Engineering department<br />
successfully implemented Reverse Osmosis (R/O)<br />
system, which will help us to reduce costs by<br />
effective utilization of ED paint in our paint shop<br />
process.<br />
During the fiscal year 2008-09, the major task for<br />
our QA & QC department was to stream line the<br />
quality of the new Corolla. Alhamdolillah the<br />
outstanding feedback from the market says it all.<br />
The quality of the new Corolla surpasses all<br />
previous models both in the areas of design and<br />
process quality as evident from Initial Quality Field<br />
Survey conducted by our team at dealerships all<br />
over Pakistan.<br />
The quality of the car was also assessed by TMC<br />
SQA team which confirmed that the Quality level<br />
of the new Corolla is as per Global Toyota Shipping<br />
Quality Standards.<br />
33<br />
Mr. Hameed Ullah Jan Afridi, Federal Minister for Environment,<br />
receiving a memento from Mr. Ali S. Habib, Chairman, IMC<br />
For the last few years our focus has remained on<br />
inventory reduction, 5S, Safety, Supplier Quality<br />
and timely deliveries. To this end we have<br />
successfully implemented KANBAN tagging on 475<br />
parts, which will reduce inventory piling and ensure<br />
on time deliveries. All these activities were assured<br />
by regular process audits driven by IMC employees.<br />
We continue to work to strengthen our supplier<br />
base. Our Annual Suppliers Convention was held<br />
in May 2009, with the theme 'Peaks & Valleys'.<br />
Federal Minister for Environment, Mr. Hameed Ullah<br />
Jan Afridi was the Chief Guest at the Convention.<br />
The event highlights the localization efforts of part<br />
vendors and enables sharing of current challenges<br />
and future strategies. Performance based awards<br />
were presented to suppliers.<br />
During the year our Product Development<br />
department made notable progress in our vendor<br />
quality improvement programs. With strong support<br />
from our staff, initiatives on localization were<br />
undertaken in a timely manner, which are part of<br />
a future strategy designed to reduce cost and<br />
improve quality.<br />
IMC along with TMAP, TMC and other Toyota<br />
affiliates is working ceaselessly to make our work
place Safer, Healthier and Environment friendly. To<br />
achieve these objectives we focused on launching<br />
activities and engaging all employees to make them<br />
aware of issues pertaining to Safety, Health and<br />
Environment and how to implement these in our<br />
workplace.<br />
Safety is a high priority at <strong>Indus</strong> and a number of<br />
in-house trainings - safety drills, fire fighting drill,<br />
contractor's safety precautions and first aid training<br />
sessions were conducted during the year to create<br />
awareness amongst not only our staff but also<br />
contractors and sub-contractors and inculcate a<br />
safety mindset. Techniques have been introduced<br />
and a significant numbers of training man hours are<br />
being utilized to improve our Lost Work Day Injury<br />
Rate (LWDIR) which has reduced over the years.<br />
We at IMC always aspire to be at the forefront of<br />
activities that preserve and improve our<br />
environment. Our team is committed to continuously<br />
improve the company’s environment management<br />
Mr. Mitsuhiro Sonoda, the incoming<br />
President of TMAP, who has regional<br />
responsibility for Engineering,<br />
Manufacturing and Marketing, came to IMC<br />
on August 29, 2009. Mr. Sonoda praised<br />
IMC on increasing its market share in<br />
2008-09, despite the current industry<br />
downturn. He reiterated Toyota’s ongoing<br />
commitment and support to IMC and<br />
acknowledged the skills and efforts of the<br />
IMC team for building quality cars.<br />
INDUS MOTOR COMPANY LIMITED<br />
Annual Report 09<br />
34<br />
system to identify and avoid those activities that<br />
have negative environmental impacts and comply<br />
with all applicable legal, regulatory and other<br />
requirements, thereby assisting society by making<br />
the environment friendlier. We celebrated June 09<br />
as the environment month with the theme of ‘Stop<br />
Global Warming’. To reduce the levels of Volatile<br />
Organic Compounds (VOCs) we are continuously<br />
monitoring their levels and implementing Kaizen<br />
activities. A dedicated group of people are also<br />
working with result oriented plans for energy<br />
conservation. Other activities undertaken to ensure<br />
environmental compliance include incineration of<br />
paint sludge. Further, our new Corolla engines are<br />
in compliance with NEQs, which also include noise<br />
pollution standards.<br />
In order to provide employees the basic knowledge<br />
and to enhance their awareness on health, hygiene<br />
and healthier lifestyle, <strong>Indus</strong> <strong>Motor</strong> earmarked August<br />
2009 as the Wellness Month. The idea was “Health<br />
for All”.<br />
<strong>Indus</strong> <strong>Motor</strong> <strong>Company</strong> (IMC) held its 15 th<br />
Annual Kaizen Convention at the Karachi<br />
Expo Centre in July 2008. During the full<br />
day event 14 presentations were made by<br />
various Kaizen teams including those from<br />
IMC Vendors and Dealers. The First Prize<br />
went to the team, “Environment Friends”<br />
from the Paint Shop for process modification<br />
to reduce Volatile Organic Compounds.<br />
Amongst Vendors and Dealers, Toyota<br />
Faisalabad <strong>Motor</strong>’s team, ‘Ferocious Resolve’<br />
got the first prize for their Kaizen activities<br />
in Warehouse Management.<br />
Engine Assembly<br />
35
Human Resource Development<br />
In 2008-09, the frameworks for helping employees<br />
develop their personal and organizational skills,<br />
knowledge, and abilities remained the top priority<br />
for our HR department.<br />
Cumulative Training Man hours<br />
767,346<br />
2004-5<br />
886,521<br />
2005-6<br />
998,137<br />
2006-7<br />
1,135,505<br />
2007-8<br />
1,250,825<br />
2008-9<br />
INDUS MOTOR COMPANY LIMITED<br />
Manpower increase versus production (’000)<br />
Manpower Production<br />
In the difficult time for the auto industry, we were<br />
committed not to layoff a single employee from our<br />
Toyota Family and the focus was kept on employee<br />
training, utilizing the non-production days for<br />
development.<br />
In 2008-09, we crossed 1.25 million cumulative<br />
training man hours. The trainings ranged from<br />
fundamental skill training for production members<br />
to refresher courses on Toyota Production System<br />
(TPS), Kaizen, 5S and managerial skills.<br />
Experiential learning based leadership and team<br />
building trainings were provided to the company’s<br />
senior and middle management at Rani Kot Fort in<br />
the interior of Sindh and Galiyat in the north of<br />
IMC Management at Leadership Adventure Training<br />
34.9<br />
1,429<br />
2004-5<br />
41.6<br />
1,632<br />
2005-6<br />
47.8<br />
1,841<br />
2006-7<br />
Annual Report 09<br />
48.2<br />
2,030<br />
2007-8<br />
34.3<br />
1,893<br />
2008-9<br />
36<br />
Pakistan. The trainings helped reinforce the strong<br />
one team one aim culture at IMC, besides providing<br />
an opportunity to the participants to analyze their<br />
leadership skills in uncertain conditions.<br />
The Apprenticeship Training Program successfully<br />
continued in 2008-09, with around 200 apprentices<br />
inducted during the year, taking the total number to<br />
over 700.<br />
While maintaining a strong working relationship with<br />
our staff and union, the Union Agreement (CLA) was<br />
signed in record time for the next 2 years.<br />
In line with our spirit of being a caring employer, the<br />
Education Assistance Program for our employee’s<br />
IMC in-house Skill Contest<br />
children was added to the various Employee<br />
Assistance Programs already in place like emergency<br />
medical assistance, Hajj scheme, etc. all of which are<br />
aimed at supporting employees in their hour of need<br />
as a part of the <strong>Indus</strong> family.<br />
Our recent ICT’s<br />
Ali Damani (Marketing Division)<br />
“TMAP is the ultimate learning resource, where jewels of knowledge and expertise are<br />
collected and distributed from and to all advanced and developing countries managed<br />
by TMAP. Hence my goal here is to learn and bring back that ultimate experience and<br />
knowledge gained from working with regional experts and TMC's/ TMAP’s management”.<br />
Syed Shabbir Uddin (Marketing Division)<br />
“Toyota values are the key drivers that made the company #1 automobile company<br />
in the world. In addition to functional knowledge, I have learnt values such as Kaizen,<br />
Genchi Genbutsu (going to the source), teamwork, consensus building and respect<br />
for people. I’ve seen drastic change in my performance and work style and am<br />
determined to contribute to IMC’s growth by transferring these skills and knowledge<br />
to my colleagues”.<br />
Wali Muhammad (Production)<br />
“I worked in TMAP-EM PE during 2007-9 as Project Manager. During this period I got the<br />
opportunity to learn Project Management activities through APMC projects and was fully<br />
involved in Projects from the start (especially 301L Corolla). I prepared Project Management<br />
Manual utilizing 301L Corolla project experience which will serve as a reference and guide<br />
for production preparation activities in IMC. My learning’s would help IMC to better<br />
understand TMAP, TMT and APMC regional operations and support systems”.<br />
Kashif Akhlaq (QA & QC)<br />
“It was only during ICT that I got real work experience. I was exposed to practical scenarios,<br />
which have helped me in implementing good practices in IMC. My learning of IMVI and<br />
242L helped my colleagues and team members in successfully handling quality issues.<br />
After returning from ICT I have tried to pass on my knowledge and learnings to my team,<br />
so that we can work for upcoming projects”.<br />
37<br />
Regular communication sessions are held with<br />
employees at all levels. Last year also several sessions<br />
were held including briefing on challenges faced in<br />
current market environment, gender diversity, etc.<br />
To enhance the motivation of our skilled Team<br />
Leaders and Team Members, IMC initiated<br />
an In-house skill contest for Weld, Paint, Assembly<br />
and Quality departments. The contest resulted in<br />
increasing the competitive environment on the<br />
production line. Winners were sent to Thailand to<br />
participate in the Asia Pacific skill contest, where one<br />
Team Leader from Pakistan secured a bronze medal.<br />
To improve learning and for better co-ordination<br />
with our overseas affiliates some of our employees<br />
are sent for 2 to 3 years to other Toyota affiliates as<br />
Inter <strong>Company</strong> Transfers (ICTs). Currently we have<br />
7 ICTs abroad and for the first time we have sent<br />
ICTs from the Marketing Division to Toyota <strong>Motor</strong><br />
Asia Pacific (TMAP) in Singapore.
Corporate Social Responsibility<br />
Our CSR policy and philosophy, takes a holistic approach<br />
to engage all our stakeholders. We aspire to demonstrate<br />
responsible corporate conduct throughout the entire<br />
spectrum of our business operations.<br />
We aim for both business competitiveness and<br />
social development to achieve corporate social<br />
integration. It is important that as our business<br />
grows, our stakeholders’ interests are safeguarded.<br />
<strong>Indus</strong> <strong>Motor</strong> as a member of the UN Global Compact<br />
(UNGC) understands its responsibility towards the<br />
UNGC principles addressing Human Rights, Labor<br />
Standards, the Environment and Anti Corruption.<br />
We submitted our Communication on Progress<br />
(COP) in 2007 and are proud to inform that we<br />
were amongst the notable COP’s worldwide in the<br />
very first year.<br />
Through our CSR program with the slogan,<br />
"Concern Beyond Cars", we have contributed over<br />
150 million in the past 5 years on focused,<br />
prioritized, sustainable and high social impact<br />
initiatives that intersect with our company’s<br />
competitiveness and core competencies. Our CSR<br />
initiatives are in the areas of Road Safety, Technical<br />
Education, Environment, Health and Community<br />
Welfare, thus playing a significant role in the<br />
communities where we operate. The <strong>Company</strong><br />
10,455<br />
Passenger<br />
20,678<br />
Pedestrian<br />
2,587<br />
Driver<br />
INDUS MOTOR COMPANY LIMITED<br />
4,361<br />
Unknown<br />
Annual Report 09<br />
57,114<br />
Rider/ Pilion Rider<br />
38<br />
budgets 1% of Profit before Tax for CSR<br />
Contributions.<br />
As a leading <strong>Company</strong> in the automobile sector,<br />
we have undertaken several initiatives in the field<br />
of Road Safety to create awareness in society of<br />
this important social issue, reduce traffic accidents,<br />
and help create a safe environment for all road<br />
users. Our Road Safety initiatives include the Road<br />
Traffic Injury Research Project, our flagship project,<br />
which is a public-private partnership with JPMC,<br />
NED and AKU, provides relevant and accurate data<br />
for evaluating the nature, location and magnitude<br />
of road accidents in Karachi. This useful data has<br />
been utilized by various stakeholders such as<br />
Hospitals, Traffic Engineering, Traffic Police,<br />
Government, NGOs, etc. to make improvements in<br />
Karachi’s traffic and reduce the number of road<br />
accidents.<br />
We also organized the 2 nd National Road Safety<br />
Conference in partnership with Shell Pakistan, AKU,<br />
RTIRC and SEF on July 7, 2009 at the Aga Khan<br />
University which brought together the relevant<br />
stakeholders to have a dialogue on how to reduce<br />
Traffic Injuries and Deaths for<br />
each Road User Group (Sept 06-Jul 09)<br />
Total Injuries and Deaths: 95,195<br />
Federal Minister of Communication, Dr. Arbab Alamgir Khan<br />
with steering Committee NRSC<br />
accidents, with special focus on the most vulnerable<br />
road user group i.e. the motorcycle/pillion riders.<br />
To acknowledge the efforts of journalists working<br />
in the local media for coverage and analysis of the<br />
auto sector as well as enhancing the quality of<br />
professionalism in this field, we organized the 2 nd<br />
National Auto Journalists Awards 2009.<br />
We believe in uplifting education in our country,<br />
especially for those whom education is unaffordable.<br />
We firmly believe that our youth is the future<br />
backbone of Pakistan and offer internships to<br />
university students and financial assistance is<br />
39<br />
provided to innumerable schools and educational<br />
institutions. We also aim to spread technical<br />
education amongst the younger generation via the<br />
Toyota Technical Education Program and the<br />
Apprenticeship Training Program.<br />
<strong>Indus</strong> <strong>Motor</strong> sponsored a team of Ghulam Ishaq<br />
Khan Institute students to take part in the Shell Eco-<br />
Marathon which took place in Berlin, Germany on<br />
May 29, 2009. Student teams design and build fuel<br />
efficient vehicles, which will encourage conservation<br />
and stimulate education that promotes sustainable<br />
mobility.<br />
We in collaboration with the House of Habib,<br />
remained at the forefront of relief operations for<br />
the Internally Displaced Persons (IDPs) of Swat,<br />
Buner and Dir Districts. Our relief efforts were done<br />
through our dealership in Mardan and we distributed<br />
food rations, kitchen utensils and provided medical<br />
services as well as transport via our Hilux pickups.<br />
During the year we received a number of awards<br />
and recognition. <strong>Indus</strong> <strong>Motor</strong> is in the top 25<br />
companies for the year 2007 and 2008, by Karachi<br />
Stock Exchange. We have received the prestigious<br />
MAP Corporate Excellence Award for the past<br />
4 years, the National Forum for Environment and<br />
Health Award for Environmental Excellence for the<br />
last 6 years and the Pakistan Center for Philanthropy<br />
rated IMC 8 th in philanthropy nationwide amongst<br />
500 public listed companies.<br />
Toyota Team with <strong>Indus</strong> <strong>Motor</strong> <strong>Company</strong> and Shell Pakistan’s Management with the vehicle at the reception
IMC Team Member at the Assembly Line<br />
INDUS MOTOR COMPANY LIMITED<br />
Annual Report 09<br />
Strategy to Face the External Environment,<br />
Business Risks and Challenges<br />
Moving forward, we expect 2009-10 to be a better<br />
year but a critical one for sustainable growth and<br />
development of Pakistan’s economy.<br />
It is essential for the government to effectively<br />
address the challenges concerning consolidation<br />
of macroeconomic stability, mitigating the effects<br />
of the global economic crisis – in particular on<br />
manufacturing and exports, implementing tax policy<br />
and administration reforms and managing the<br />
security issues engulfing the nation.<br />
We hope that government will provide stable<br />
policies and will take proactive steps to encourage<br />
growth of the local automobile sector which has<br />
made healthy contribution to the national<br />
exchequer, creates thousands of jobs, enables<br />
technology transfer for localization, provides<br />
affordable mobility to people and businesses and<br />
above all, contributes heavily to economic<br />
prosperity of the country.<br />
Pakistan provides a huge upside for growth of the<br />
auto industry and for it to crystallize it is imperative<br />
for the government to make a concrete plan to<br />
revisit the AIDP and achieve implementation<br />
recognizing the recommendations made by OEMs<br />
and the Pakistan Automobile Manufacturers<br />
Association.<br />
On our part, <strong>Indus</strong> <strong>Motor</strong> will be taking several<br />
steps to meet the challenges and continue to<br />
manufacture high-quality vehicles for the benefit<br />
of society following Toyota’s Philosophy. In the<br />
long-term, we will look to increase capacity and<br />
fill it with new products at the right opportunity,<br />
while in the near term we are already working on<br />
definitive plans to expand dealer network and<br />
launch new CKD/CBU products.<br />
41<br />
We will do our utmost to optimize costs without<br />
compromising on quality and delivery. Although<br />
we have improved our market share in a declining<br />
market we will continue to remain aggressive,<br />
focused and innovative in our marketing activities<br />
coupled with dealership improvements.<br />
I thank our Board of Directors and the management<br />
team for steering the <strong>Company</strong> in these very<br />
challenging times. We are extremely grateful to<br />
our customers for purchasing and driving our<br />
vehicles and for their trust and confidence in our<br />
products and service. I would like to thank our<br />
<strong>Indus</strong> Team, our Shareholders, our Dealers, Vendors<br />
and Business Partners.<br />
We bow to Allah and pray for His Blessings and<br />
Guidance.<br />
Ali S. Habib<br />
Chairman