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Chairman's Review - Indus Motor Company Ltd.

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Weld Line<br />

INDUS MOTOR COMPANY LIMITED<br />

Annual Report 09<br />

20<br />

Chairman’s <strong>Review</strong><br />

I welcome you all to the 20th Annual<br />

General Meeting of your <strong>Company</strong> and it is my<br />

pleasure to present to you the <strong>Company</strong>’s<br />

performance for the year ended June 30, 2009.<br />

Ali S. Habib<br />

Chairman<br />

21


Automobile <strong>Indus</strong>try<br />

In 2008-09 the global automotive industry<br />

witnessed its worst slowdown amidst dramatic<br />

financial crises worldwide. The year also turned<br />

out to be an extremely turbulent one for Pakistan<br />

due to its weak economy and deteriorating political<br />

and security situation. Like all other automakers,<br />

<strong>Indus</strong> <strong>Motor</strong> Co., was adversely impacted by these<br />

extraordinarily difficult conditions.<br />

The ongoing global economic crisis, negative<br />

security developments and continued power<br />

shortages slowed Pakistan’s real GDP growth to<br />

2% for 2008-09 compared to 5.8% achieved in<br />

the prior year. Overall economic activity weakened<br />

despite growth in agriculture, while declining<br />

imports and slowing domestic demand resulted in<br />

lower tax revenue. The first half of the year was<br />

particularly severe as commodity prices peaked<br />

and Pak Rupee fell against all major currencies<br />

giving rise to headline inflation of 25%. Interest<br />

rates soared and tight monetary policy limited<br />

availability of credit leading to loss of consumer<br />

EXCHANGE RATE (RS.)<br />

EXCHANGE RATE (RS.)<br />

80.50<br />

76.50<br />

72.50<br />

0.88<br />

0.84<br />

0.80<br />

0.76<br />

0.72<br />

0.68<br />

$ To Rupee Movement<br />

68.50<br />

Jul-08 A S O N D J F M A M Jun'09<br />

Yen To Rupee Movement<br />

0.64<br />

Jul-08 A S O N D J F M S M Jun'09<br />

INDUS MOTOR COMPANY LIMITED<br />

Annual Report 09<br />

22<br />

confidence. The situation started to ease during<br />

the second half of the year following the<br />

intervention of the IMF support program.<br />

The large scale manufacturing sector recorded a<br />

dismal performance with a decline of -8.2%<br />

compared to 5.4% growth for the previous year.<br />

In the automotive sector, sales of locally assembled<br />

passenger cars (PC) and light commercial vehicles<br />

(LCV) which had earlier between 2001-07 posted<br />

sustained annualized growth of 28% plunged by a<br />

record 47% to 99,307 units compared to 187,412<br />

units sold in 2007-08.<br />

up to 800 cc<br />

1000 cc<br />

1300cc~2000cc<br />

LCV<br />

Units<br />

Sales of locally produced Passenger Cars<br />

and LCVs<br />

152,365<br />

2004-5<br />

23%<br />

187,436<br />

2005-6<br />

9% -8%<br />

204,212<br />

2006-7<br />

187,412<br />

2007-8<br />

-47%<br />

99,307<br />

2008-9<br />

In addition to the economic downturn the auto<br />

industry also had to deal with the challenges posed<br />

by the imposition of additional levies and taxes in<br />

the Federal Budget 2008-09 which included the<br />

5% Federal Excise Duty on cars with engine<br />

capacity in excess of 850cc and application of<br />

fixed slabs of withholding tax at the registration<br />

stage. This compounded the situation resulting in<br />

a sharp increase in automobile prices and<br />

dampening of demand. Post budget imposition of<br />

35% cash margin on letters of credit further<br />

aggravated the liquidity situation for the auto sector<br />

before it was withdrawn several months later.<br />

The industry faced a sharp decline with resultant<br />

production cut backs and job losses. We appreciate<br />

the government efforts to reduce the depreciation<br />

allowance on used imported vehicles from 2% to<br />

1% per month during the year. This positive step<br />

by the government provided a much needed relief<br />

to the industry and used car imports slowed to<br />

6,524 units for the year compared 13,145 units<br />

for 2007-08. The current policies on used cars in<br />

Pakistan are still extremely liberal when compared<br />

to India, Thailand and other countries and are often<br />

misused by importers under transfer of baggage<br />

scheme.<br />

The Federal Budget 2009-10 brought some hope<br />

for the auto sector that struggled for survival during<br />

23<br />

the past year. Removal of 5% Federal Excise Duty<br />

on cars with engine capacity in excess of 850cc<br />

is a welcome step by the Government of Pakistan<br />

towards the revival of the industry. There are some<br />

signs of turnaround with stronger demand recorded<br />

during the first quarter to September 2009.<br />

Auto industry is considered the mother of all<br />

industries and a key driver of the economic growth,<br />

technology transfer and job creation. There is still<br />

a lot of untapped potential in Pakistan's auto market.<br />

Proper implementation of government policies and<br />

measures to improve the market situation and<br />

consumer demand are required. Regulators and<br />

the Government of Pakistan need to revive the<br />

auto sector and ensure that this vital sector of the<br />

engineering and LSM industry remains active and<br />

growth-oriented as in the past.<br />

To revive the auto industry several steps are<br />

necessary which include: downward revision in<br />

withholding tax slabs at registration stage, greater<br />

restriction on used car imports, reviewing<br />

localization requirement, revisit Auto <strong>Indus</strong>try<br />

Development Program (AIDP) and initiate a dialogue<br />

with all stakeholders for renewed implementation<br />

of AIDP, removal of Federal Excise Duty on Royalty<br />

and Technical Fee and consultation with industry<br />

on Free Trade Agreements/Regional Trade<br />

Agreements, particularly the Afghan Transit Trade.


<strong>Company</strong> <strong>Review</strong><br />

Despite the unprecedented challenges posed by the<br />

deteriorating economic environment, and general<br />

uncertainty in the country which contributed to weak<br />

customer sentiment and significantly less demand for<br />

automobiles, your <strong>Company</strong> was able to out perform<br />

the market and post impressive results under these<br />

severe circumstances.<br />

Sales<br />

While, the automobile demand for PCs and LCVs crashed by 47% in 2008-09 over the previous year,<br />

we were able to increase our market share from 25% to 32% during the same period and achieved<br />

market leadership position in the second half of the year.<br />

CKD Passenger Car Small-High Segment<br />

The new generation Corolla specifically designed to appeal to<br />

increasingly savvy customers who value fuel efficiency, technology<br />

and aesthetics was launched in August 2008. It has been very<br />

well received throughout the country and though the segment<br />

declined by 24% and our own volume fell 20% during the year,<br />

mainly on account of run out of the previous Corolla and gradual<br />

ramp up of the new model, yet the <strong>Company</strong> was able to increase<br />

its market share selling 26,760 Corolla vehicles in the declining<br />

market.<br />

CKD Passenger Car Economy Segment<br />

The economy segment was particularly hard hit with a volume<br />

drop of 60% over the prior year due to the high interest rates<br />

environment and the credit squeeze by financial institutions.<br />

Daihatsu Cuore volume also fell 52% but it was able to grow its<br />

market share by 4% in a declining market. During the year a new<br />

colour ‘Wildfire Red’ was added to the Cuore palette which<br />

attracted healthy customer response.<br />

CKD Light Commercial/Pickup Segment<br />

LCV sales plummeted 61% during the year. Despite losing 23%<br />

in volume, the Hilux was able to double its market share to 45%.<br />

The vehicle offers great value and leading performance for<br />

transporters, fleet users and is also appreciated by the urban<br />

customers.<br />

INDUS MOTOR COMPANY LIMITED<br />

Annual Report 09<br />

24<br />

Units<br />

Units<br />

Units<br />

Competition Corolla<br />

50,824<br />

17,184<br />

34%<br />

33,640<br />

66%<br />

2007-8<br />

-24%<br />

Competition Cuore<br />

47,730<br />

35,526<br />

74%<br />

12,204<br />

26%<br />

2007-8<br />

-60%<br />

Competition Hilux<br />

8,849<br />

6,848<br />

77%<br />

2,001<br />

23%<br />

2007-8<br />

-61%<br />

38,755<br />

11,995<br />

31%<br />

26,760<br />

69%<br />

2008-9<br />

19,273<br />

13,421<br />

70%<br />

5,852<br />

30%<br />

2008-9<br />

3,417<br />

1,883<br />

55%<br />

1,534<br />

45%<br />

2008-9<br />

CBU Segment<br />

The market was extremely turbulent for high end vehicles where<br />

custom duty on cars with engine capacity in excess of 1800cc<br />

increased from 90% to 150% during 2008-09. The segment<br />

which is dominated by Toyota brands like Camry, Hilux 4x4,<br />

Hiace, Coaster vans and SUVs – Land Cruiser and Prado declined<br />

by 59%, though the <strong>Company</strong> continued to retain leadership<br />

with 75% of the market share.<br />

The combined sales of Toyota and Daihatsu brands<br />

of both CKD and CBU for the year ended June 30,<br />

2009 declined by 31% to 35,276 units compared<br />

to 50,802 units sold for the same period last year.<br />

Business of Toyota Genuine Spare Parts remained<br />

robust during the period. Overall, the <strong>Company</strong><br />

sales revenue for 2008-09 decreased by 8.6 % to<br />

Rs 37.9 billion, compared to Rs 41.4 billion achieved<br />

in the prior year, while pre tax profit decreased by<br />

42.2 % to Rs 2 billion compared to Rs 3.5 billion<br />

for the year 2007-08.<br />

The severe economic challenges of 2008-09 had<br />

a significant impact on our results for the year in<br />

terms of lower sales, shrinking margins and reduced<br />

cash flow. Our first half year results were affected<br />

by increase in market prices for the products due<br />

to additional duties and taxes, while depreciation<br />

of the rupee further compounded the problem with<br />

rapid rise in input costs thus adversely impacting<br />

the demand.<br />

Fortunately, the <strong>Company</strong> aggressively embarked<br />

on a program to eliminate waste, lower inventories,<br />

improve work efficiencies, reduce costs and retrain<br />

workforce before the market meltdown truly hit<br />

Mr. Koji Hyodo appointed Vice Chairman<br />

Mr. Koji Hyodo took over the office of the Vice Chairman IMC effective<br />

January 1, 2009. Mr. Hyodo who had earlier, in mid 2008, transferred<br />

from Toyota <strong>Motor</strong> Corporation to IMC was serving as Advisor to Vice<br />

Chairman and was elected as a director to the IMC Board at an Extra<br />

Ordinary General Meeting in October 2008. Mr. Yutaka Arae, the outgoing<br />

Vice Chairman was appointed as Advisor to the Chairman effective<br />

January 2009.<br />

25<br />

the industry. And we are continuing to take decisive<br />

actions to become lean and efficient. We expect<br />

these initiatives will contribute significantly to<br />

overall growth and profitability when the economy<br />

rebounds. Many of these actions benefited the<br />

<strong>Company</strong> during the second half of the year with<br />

impressive results in the last quarter despite a<br />

difficult environment.<br />

Dividend<br />

Units<br />

Competition IMC CBUs<br />

5,308<br />

581<br />

4,727<br />

89%<br />

2007-8<br />

-59%<br />

2,159<br />

1,616<br />

75%<br />

2008-9<br />

The Directors are pleased to propose a final<br />

dividend of 100% i.e. Rs 10 per share which is also<br />

the total payment for the year as no interim dividend<br />

was announced mid year. An amount of Rs 599.1<br />

million is recommended for appropriation to the<br />

General Reserves which will be utilized for<br />

continuing growth and capacity expansion.<br />

Contribution to the National Exchequer<br />

In 2008-09 <strong>Indus</strong> <strong>Motor</strong> contributed an impressive<br />

Rs 14.2 billion to the national exchequer which<br />

amounts to 1.2% of the total revenue collection<br />

by the Government. Over the last 10 years the<br />

<strong>Company</strong>’s contribution stands at Rs 88.5 billion.<br />

543<br />

Mr. K. Hyodo (R) receiving a<br />

symbolic baton from Mr. Y. Arae


Marketing<br />

Realizing that 2008-09 will be a tough year for Pakistan,<br />

particularly the auto industry, our Marketing Division<br />

adopted aggressive strategies.<br />

With support from all stakeholders, including our<br />

vendors and dealers, we maintained steady control<br />

over this turbulent ride and were able to perform<br />

better relative to the competition.<br />

Corolla is a brand that almost every Pakistani<br />

recognizes and yearns to own. It has been a market<br />

leader in its class ever since its official introduction<br />

in Pakistan. As a result, almost every year Corolla’s<br />

sales in Pakistan are the highest among all ASEAN<br />

countries and this continues again in 2009.<br />

Following the successful launch of Corolla with the<br />

technologically advanced Altis in August 2008, we<br />

introduced its 1300cc and Diesel variants later in<br />

October 2008. The 1.3 L Corolla series comes with<br />

a new VVTI engine and ABS in case of GLI. These<br />

features are contributing positively to our total<br />

Corolla volumes.<br />

As the price gap between petrol and diesel<br />

narrowed, the sales of our Diesel variants saw a<br />

decline. However we are educating our customers<br />

Mr. Akira Okabe, Senior Managing Director, TMC, addressing<br />

the gathering at the New Corolla Launch Ceremony<br />

INDUS MOTOR COMPANY LIMITED<br />

Annual Report 09<br />

26<br />

regarding the better mileage of diesel vehicles<br />

compared with petrol and we hope diesel sales<br />

pick up in the next fiscal year.<br />

Daihatsu Cuore is a premium product in the<br />

800cc category which has excellent performance<br />

and durability. Maintaining popularity in its category,<br />

its market share increased despite a decline in<br />

segment volume.<br />

Post successful launch of Hilux 4x2 in November<br />

2007, we achieved another milestone by the<br />

development of its variant. The Hilux 4x2 was<br />

converted with a canopy at the back and made<br />

into a variant called the 'Hilux Grand Cabin'. This<br />

variant specifically has a more spacious cabin now<br />

with dual air conditioning that gives it a car-like<br />

comfort and has reverse parking sensors for better<br />

and safe parking. Suitable mostly for rough terrains<br />

and mountainous areas, the Hilux Grand Cabin has<br />

been received very well by customers.<br />

In order to cater the needs of our growing<br />

Newly launched Hilux Grand Cabin<br />

customers, we expanded our 3S dealership network<br />

to 31, with two new additions - Toyota G.T. <strong>Motor</strong>s<br />

in Islamabad and the Toyota Shahrah-e-Faisal<br />

The newly established Toyota G.T. <strong>Motor</strong>s in Islamabad<br />

27<br />

<strong>Motor</strong>s in Karachi. In future Inshallah additional<br />

dealerships will come up in Bhawalpur, Sahiwal,<br />

Sukkur, Faisalabad and in other major cities.<br />

Sales Conference 2009<br />

A Nationwide Sales Conference for<br />

our dealership sales staff was<br />

organized for the first time at <strong>Indus</strong><br />

to enhance and improve their selling<br />

skills and evaluate their product<br />

knowledge. The conference was an<br />

interactive event, comprising of<br />

games, quizzes and incentives for<br />

the winning sales people. A 6-point<br />

walk was done to test the product<br />

knowledge of the sales staff. Due to<br />

the instant popularity this event<br />

received, it is now going to be a<br />

regular event at IMC.


Spare Parts<br />

Our Spare Parts business continued its robust growth<br />

trend by achieving another sales record of Rs 1.5 billion<br />

up 9% over the previous year. This has allowed IMC to<br />

maintain its leadership position in this area in Pakistan.<br />

Increasing customer awareness for genuine Toyota<br />

Spare Parts was the priority for last year, which<br />

we continued through specifically designed<br />

advertisements in print and electronic media.<br />

However the issues of under invoicing and<br />

smuggling of parts continues and is damaging<br />

genuine parts suppliers. Corrective measures for<br />

valuation are still missing for imported parts. We<br />

have become an active member of the Anti<br />

Counterfeit and Infringement Forum and have hired<br />

the services of a third party to conduct raids on<br />

non-genuine parts suppliers to protect our name<br />

from ill repute, and in this we have achieved some<br />

success. We still need to make further headway.<br />

The price gap between genuine imported parts<br />

versus parallel or gray imported parts has reduced<br />

after implementation of GST at insurance<br />

companies following the recent budget<br />

annoncement. This is a positive step and will help<br />

the government increase its revenue.<br />

Mr. Tariq Cheema, Sr. Manager Parts receiving a memento from<br />

the Prime Minister<br />

INDUS MOTOR COMPANY LIMITED<br />

Annual Report 09<br />

28<br />

International Intellectual Property Rights Day was<br />

observed in Islamabad on April 27, 2009 and IMC<br />

made a presentation highlighting the problems<br />

faced by Gray Imports, valuation issues and<br />

smuggling, including suggestions to improve the<br />

situation with the assistance from the government.<br />

The event was appreciated by all concerned.<br />

The Customer Satisfaction Marketing Innovative<br />

Marathon (CSMIM) was held on April 17, 2009,<br />

with an aim to enhance customer satisfaction<br />

through innovative marketing ideas and strategies.<br />

The concept revolves around using the Plan > Do<br />

> Check > Act (PDCA) cycle to achieve<br />

improvement in dealers’ business profitability and<br />

customer satisfaction. IMC’s after sales team<br />

supported the dealers in selecting a CSMIM theme<br />

for enhancing their after sales business. The grand<br />

finale of CSMIM was held in Karachi.<br />

Spare Parts Sales (Rs in million)<br />

759<br />

15%<br />

2004-5<br />

875<br />

27%<br />

2005-6<br />

27%<br />

1,112<br />

2006-7<br />

1,411<br />

2007-8<br />

9%<br />

1,543<br />

2008-9<br />

Service<br />

The focus on after sales services continues<br />

to increase with the rising number of Toyota<br />

and Daihatsu vehicles in Pakistan.<br />

Mr. Chihiro Atsumi, Ambassador of Japan, IMC Management and guests on the 3rd T-TEP Launch at CTTI, Islamabad<br />

Following the signing of the After Sales Service<br />

Mid Range Plan a number of activities have been<br />

undertaken to upgrade service operations, prepare<br />

for business growth and to provide high quality<br />

and consistent after sales service to our valued<br />

customers. Our aim is to get our Service<br />

department recognized throughout the Toyota<br />

affiliates.<br />

With our continued commitment to enhance the<br />

level of technical education in Pakistan and to<br />

cater to the needs of the northern region of the<br />

country we selected the Construction Technology<br />

Training Institute (CTTI), Islamabad to launch the<br />

3 rd Toyota Technical Education Program (T-TEP)<br />

on February 20, 2009. We are confident that<br />

T-TEP graduates from this institute would prove<br />

highly productive for IMC, Toyota dealers and Auto<br />

industry vendors.<br />

29<br />

To enhance the technical and management skill<br />

level and create a competitive environment for<br />

dealer’s service staff, a National Skill Contest for<br />

Winners of Service Skill Contest 2009


General Technicians, Service Advisors and Paint<br />

Technicians was organized on June 12, 2009.<br />

Express Maintenance<br />

Following the successful Express Maintenance<br />

(EM) launch at Toyota Defence <strong>Motor</strong>s on<br />

December 2007, Toyota Faisalabad <strong>Motor</strong>s was<br />

the second Dealership, the first in Punjab, to offer<br />

this facility to its valued customers. EM is a<br />

successful concept for providing speedy after<br />

sales service in just 60 minutes from reception to<br />

vehicle delivery.<br />

Toyota Faisalabad <strong>Motor</strong>s & IMC Management during Express Maintenance launch<br />

INDUS MOTOR COMPANY LIMITED<br />

Annual Report 09<br />

30<br />

One of our largest 3S dealerships by sales, Toyota<br />

Central <strong>Motor</strong>s was also certified for EM by Toyota<br />

<strong>Motor</strong> Corporation (TMC)’s Kaizen team on<br />

June 26, 2009 by scoring an impressive 97%.<br />

This is another addition to Toyota Customer Service<br />

Workshop Management (TSM) Advance Club, which<br />

would cater for the growing needs and<br />

expectations of our valued customers by adding<br />

value to our after sales business and enhancing<br />

customer satisfaction. TCM will shortly be<br />

inaugurating their EM through customer launch.<br />

Service facility at Toyota Central <strong>Motor</strong>s<br />

31


Customer Relations<br />

Our Customer Relations (CR) function continued<br />

its journey towards meeting and exceeding<br />

customers’ expectations and ensuring their<br />

experience is an enjoyable one.<br />

We strived for full compliance with Toyota<br />

Philosophy of Customer First during the year.<br />

Upgraded CR performance standards were<br />

introduced to facilitate customer management.<br />

These focus on motivating our dealers to create<br />

their own vision, mission and strategy specifically<br />

in Customer Retention, supported by customer<br />

friendly policies and procedures for attaining the<br />

highest levels of Customer Satisfaction and also<br />

raising the bar in CR operations and achieving<br />

Toyota’s CR Global standards.<br />

To further enhance customer satisfaction of existing<br />

and new customers, CR introduced online<br />

Customer Satisfaction Index (CSI) and Service<br />

Satisfaction Index (SSI) forms, which are compiled<br />

and analysed at respective dealerships on a regular<br />

basis.<br />

On a quarterly and annual basis we conducted CR<br />

Regional Workshops and Voice of Customer (VOC)<br />

Refresher Courses. We also shared Best Practices<br />

within the network’s CR teams for enhancing Skills<br />

and Competencies. Our dedicated CR team<br />

conducted CR Assessments at all dealerships to<br />

monitor the successful implementation of Toyota’s<br />

CR Global Standards and to evaluate CR<br />

performance.<br />

The top performing CR Managers are recognized<br />

by IMC and Dealer Management by taking them<br />

to a Learning Trip to a Toyota distributor abroad<br />

for transferring Best Practices to our network.<br />

INDUS MOTOR COMPANY LIMITED<br />

Annual Report 09<br />

32<br />

An Initial Quality Field Survey (IQFS) was conducted<br />

for customers at our dealerships, in which a<br />

customer satisfaction level of 94% was achieved,<br />

which speaks of our commitment to our customers.<br />

In this activity our team directly interviewed 346<br />

customers across Pakistan and recorded their<br />

feedback for bringing Kaizen (improvements) in<br />

our products and processes.<br />

Our CR vision for 2009-10 is to increase the rate<br />

of Customer Retention, to achieve the highest rate<br />

of responsiveness for inbound and outbound calls<br />

of the Customer Assistance Centre in line with our<br />

ultimate goal to achieve complete Customer<br />

Satisfaction.<br />

CR team during learning trip to Toyota UMW, Malaysia<br />

Operations<br />

This year distinctively we were being<br />

driven by demand.<br />

There was increased focus and attention on<br />

improvements in operations, especially for the<br />

new Corolla and ramp up to full production in the<br />

earlier part of the fiscal year. In line with the<br />

reduced market demand our production<br />

achievement for the year was 34,298 units. In<br />

accordance with Toyota’s Philosophy of employee<br />

retention without reducing the production units<br />

per day or building inventory, we provided<br />

extensive trainings to all team members during<br />

non-production days.<br />

We are thankful to Toyota <strong>Motor</strong> Corporation and<br />

Toyota <strong>Motor</strong> Asia Pacific (TMAP) for their continued<br />

support in all production areas. The efforts also<br />

led us to create IMC history, by crossing the<br />

milestone of 300,000 vehicles produced in our<br />

plant since inception.<br />

We were also able to complete Phase 1, Step 2 of<br />

Press Shop, which added five more major parts<br />

like floor and fenders to Press Shop operations.<br />

Our Production Engineering department<br />

successfully implemented Reverse Osmosis (R/O)<br />

system, which will help us to reduce costs by<br />

effective utilization of ED paint in our paint shop<br />

process.<br />

During the fiscal year 2008-09, the major task for<br />

our QA & QC department was to stream line the<br />

quality of the new Corolla. Alhamdolillah the<br />

outstanding feedback from the market says it all.<br />

The quality of the new Corolla surpasses all<br />

previous models both in the areas of design and<br />

process quality as evident from Initial Quality Field<br />

Survey conducted by our team at dealerships all<br />

over Pakistan.<br />

The quality of the car was also assessed by TMC<br />

SQA team which confirmed that the Quality level<br />

of the new Corolla is as per Global Toyota Shipping<br />

Quality Standards.<br />

33<br />

Mr. Hameed Ullah Jan Afridi, Federal Minister for Environment,<br />

receiving a memento from Mr. Ali S. Habib, Chairman, IMC<br />

For the last few years our focus has remained on<br />

inventory reduction, 5S, Safety, Supplier Quality<br />

and timely deliveries. To this end we have<br />

successfully implemented KANBAN tagging on 475<br />

parts, which will reduce inventory piling and ensure<br />

on time deliveries. All these activities were assured<br />

by regular process audits driven by IMC employees.<br />

We continue to work to strengthen our supplier<br />

base. Our Annual Suppliers Convention was held<br />

in May 2009, with the theme 'Peaks & Valleys'.<br />

Federal Minister for Environment, Mr. Hameed Ullah<br />

Jan Afridi was the Chief Guest at the Convention.<br />

The event highlights the localization efforts of part<br />

vendors and enables sharing of current challenges<br />

and future strategies. Performance based awards<br />

were presented to suppliers.<br />

During the year our Product Development<br />

department made notable progress in our vendor<br />

quality improvement programs. With strong support<br />

from our staff, initiatives on localization were<br />

undertaken in a timely manner, which are part of<br />

a future strategy designed to reduce cost and<br />

improve quality.<br />

IMC along with TMAP, TMC and other Toyota<br />

affiliates is working ceaselessly to make our work


place Safer, Healthier and Environment friendly. To<br />

achieve these objectives we focused on launching<br />

activities and engaging all employees to make them<br />

aware of issues pertaining to Safety, Health and<br />

Environment and how to implement these in our<br />

workplace.<br />

Safety is a high priority at <strong>Indus</strong> and a number of<br />

in-house trainings - safety drills, fire fighting drill,<br />

contractor's safety precautions and first aid training<br />

sessions were conducted during the year to create<br />

awareness amongst not only our staff but also<br />

contractors and sub-contractors and inculcate a<br />

safety mindset. Techniques have been introduced<br />

and a significant numbers of training man hours are<br />

being utilized to improve our Lost Work Day Injury<br />

Rate (LWDIR) which has reduced over the years.<br />

We at IMC always aspire to be at the forefront of<br />

activities that preserve and improve our<br />

environment. Our team is committed to continuously<br />

improve the company’s environment management<br />

Mr. Mitsuhiro Sonoda, the incoming<br />

President of TMAP, who has regional<br />

responsibility for Engineering,<br />

Manufacturing and Marketing, came to IMC<br />

on August 29, 2009. Mr. Sonoda praised<br />

IMC on increasing its market share in<br />

2008-09, despite the current industry<br />

downturn. He reiterated Toyota’s ongoing<br />

commitment and support to IMC and<br />

acknowledged the skills and efforts of the<br />

IMC team for building quality cars.<br />

INDUS MOTOR COMPANY LIMITED<br />

Annual Report 09<br />

34<br />

system to identify and avoid those activities that<br />

have negative environmental impacts and comply<br />

with all applicable legal, regulatory and other<br />

requirements, thereby assisting society by making<br />

the environment friendlier. We celebrated June 09<br />

as the environment month with the theme of ‘Stop<br />

Global Warming’. To reduce the levels of Volatile<br />

Organic Compounds (VOCs) we are continuously<br />

monitoring their levels and implementing Kaizen<br />

activities. A dedicated group of people are also<br />

working with result oriented plans for energy<br />

conservation. Other activities undertaken to ensure<br />

environmental compliance include incineration of<br />

paint sludge. Further, our new Corolla engines are<br />

in compliance with NEQs, which also include noise<br />

pollution standards.<br />

In order to provide employees the basic knowledge<br />

and to enhance their awareness on health, hygiene<br />

and healthier lifestyle, <strong>Indus</strong> <strong>Motor</strong> earmarked August<br />

2009 as the Wellness Month. The idea was “Health<br />

for All”.<br />

<strong>Indus</strong> <strong>Motor</strong> <strong>Company</strong> (IMC) held its 15 th<br />

Annual Kaizen Convention at the Karachi<br />

Expo Centre in July 2008. During the full<br />

day event 14 presentations were made by<br />

various Kaizen teams including those from<br />

IMC Vendors and Dealers. The First Prize<br />

went to the team, “Environment Friends”<br />

from the Paint Shop for process modification<br />

to reduce Volatile Organic Compounds.<br />

Amongst Vendors and Dealers, Toyota<br />

Faisalabad <strong>Motor</strong>’s team, ‘Ferocious Resolve’<br />

got the first prize for their Kaizen activities<br />

in Warehouse Management.<br />

Engine Assembly<br />

35


Human Resource Development<br />

In 2008-09, the frameworks for helping employees<br />

develop their personal and organizational skills,<br />

knowledge, and abilities remained the top priority<br />

for our HR department.<br />

Cumulative Training Man hours<br />

767,346<br />

2004-5<br />

886,521<br />

2005-6<br />

998,137<br />

2006-7<br />

1,135,505<br />

2007-8<br />

1,250,825<br />

2008-9<br />

INDUS MOTOR COMPANY LIMITED<br />

Manpower increase versus production (’000)<br />

Manpower Production<br />

In the difficult time for the auto industry, we were<br />

committed not to layoff a single employee from our<br />

Toyota Family and the focus was kept on employee<br />

training, utilizing the non-production days for<br />

development.<br />

In 2008-09, we crossed 1.25 million cumulative<br />

training man hours. The trainings ranged from<br />

fundamental skill training for production members<br />

to refresher courses on Toyota Production System<br />

(TPS), Kaizen, 5S and managerial skills.<br />

Experiential learning based leadership and team<br />

building trainings were provided to the company’s<br />

senior and middle management at Rani Kot Fort in<br />

the interior of Sindh and Galiyat in the north of<br />

IMC Management at Leadership Adventure Training<br />

34.9<br />

1,429<br />

2004-5<br />

41.6<br />

1,632<br />

2005-6<br />

47.8<br />

1,841<br />

2006-7<br />

Annual Report 09<br />

48.2<br />

2,030<br />

2007-8<br />

34.3<br />

1,893<br />

2008-9<br />

36<br />

Pakistan. The trainings helped reinforce the strong<br />

one team one aim culture at IMC, besides providing<br />

an opportunity to the participants to analyze their<br />

leadership skills in uncertain conditions.<br />

The Apprenticeship Training Program successfully<br />

continued in 2008-09, with around 200 apprentices<br />

inducted during the year, taking the total number to<br />

over 700.<br />

While maintaining a strong working relationship with<br />

our staff and union, the Union Agreement (CLA) was<br />

signed in record time for the next 2 years.<br />

In line with our spirit of being a caring employer, the<br />

Education Assistance Program for our employee’s<br />

IMC in-house Skill Contest<br />

children was added to the various Employee<br />

Assistance Programs already in place like emergency<br />

medical assistance, Hajj scheme, etc. all of which are<br />

aimed at supporting employees in their hour of need<br />

as a part of the <strong>Indus</strong> family.<br />

Our recent ICT’s<br />

Ali Damani (Marketing Division)<br />

“TMAP is the ultimate learning resource, where jewels of knowledge and expertise are<br />

collected and distributed from and to all advanced and developing countries managed<br />

by TMAP. Hence my goal here is to learn and bring back that ultimate experience and<br />

knowledge gained from working with regional experts and TMC's/ TMAP’s management”.<br />

Syed Shabbir Uddin (Marketing Division)<br />

“Toyota values are the key drivers that made the company #1 automobile company<br />

in the world. In addition to functional knowledge, I have learnt values such as Kaizen,<br />

Genchi Genbutsu (going to the source), teamwork, consensus building and respect<br />

for people. I’ve seen drastic change in my performance and work style and am<br />

determined to contribute to IMC’s growth by transferring these skills and knowledge<br />

to my colleagues”.<br />

Wali Muhammad (Production)<br />

“I worked in TMAP-EM PE during 2007-9 as Project Manager. During this period I got the<br />

opportunity to learn Project Management activities through APMC projects and was fully<br />

involved in Projects from the start (especially 301L Corolla). I prepared Project Management<br />

Manual utilizing 301L Corolla project experience which will serve as a reference and guide<br />

for production preparation activities in IMC. My learning’s would help IMC to better<br />

understand TMAP, TMT and APMC regional operations and support systems”.<br />

Kashif Akhlaq (QA & QC)<br />

“It was only during ICT that I got real work experience. I was exposed to practical scenarios,<br />

which have helped me in implementing good practices in IMC. My learning of IMVI and<br />

242L helped my colleagues and team members in successfully handling quality issues.<br />

After returning from ICT I have tried to pass on my knowledge and learnings to my team,<br />

so that we can work for upcoming projects”.<br />

37<br />

Regular communication sessions are held with<br />

employees at all levels. Last year also several sessions<br />

were held including briefing on challenges faced in<br />

current market environment, gender diversity, etc.<br />

To enhance the motivation of our skilled Team<br />

Leaders and Team Members, IMC initiated<br />

an In-house skill contest for Weld, Paint, Assembly<br />

and Quality departments. The contest resulted in<br />

increasing the competitive environment on the<br />

production line. Winners were sent to Thailand to<br />

participate in the Asia Pacific skill contest, where one<br />

Team Leader from Pakistan secured a bronze medal.<br />

To improve learning and for better co-ordination<br />

with our overseas affiliates some of our employees<br />

are sent for 2 to 3 years to other Toyota affiliates as<br />

Inter <strong>Company</strong> Transfers (ICTs). Currently we have<br />

7 ICTs abroad and for the first time we have sent<br />

ICTs from the Marketing Division to Toyota <strong>Motor</strong><br />

Asia Pacific (TMAP) in Singapore.


Corporate Social Responsibility<br />

Our CSR policy and philosophy, takes a holistic approach<br />

to engage all our stakeholders. We aspire to demonstrate<br />

responsible corporate conduct throughout the entire<br />

spectrum of our business operations.<br />

We aim for both business competitiveness and<br />

social development to achieve corporate social<br />

integration. It is important that as our business<br />

grows, our stakeholders’ interests are safeguarded.<br />

<strong>Indus</strong> <strong>Motor</strong> as a member of the UN Global Compact<br />

(UNGC) understands its responsibility towards the<br />

UNGC principles addressing Human Rights, Labor<br />

Standards, the Environment and Anti Corruption.<br />

We submitted our Communication on Progress<br />

(COP) in 2007 and are proud to inform that we<br />

were amongst the notable COP’s worldwide in the<br />

very first year.<br />

Through our CSR program with the slogan,<br />

"Concern Beyond Cars", we have contributed over<br />

150 million in the past 5 years on focused,<br />

prioritized, sustainable and high social impact<br />

initiatives that intersect with our company’s<br />

competitiveness and core competencies. Our CSR<br />

initiatives are in the areas of Road Safety, Technical<br />

Education, Environment, Health and Community<br />

Welfare, thus playing a significant role in the<br />

communities where we operate. The <strong>Company</strong><br />

10,455<br />

Passenger<br />

20,678<br />

Pedestrian<br />

2,587<br />

Driver<br />

INDUS MOTOR COMPANY LIMITED<br />

4,361<br />

Unknown<br />

Annual Report 09<br />

57,114<br />

Rider/ Pilion Rider<br />

38<br />

budgets 1% of Profit before Tax for CSR<br />

Contributions.<br />

As a leading <strong>Company</strong> in the automobile sector,<br />

we have undertaken several initiatives in the field<br />

of Road Safety to create awareness in society of<br />

this important social issue, reduce traffic accidents,<br />

and help create a safe environment for all road<br />

users. Our Road Safety initiatives include the Road<br />

Traffic Injury Research Project, our flagship project,<br />

which is a public-private partnership with JPMC,<br />

NED and AKU, provides relevant and accurate data<br />

for evaluating the nature, location and magnitude<br />

of road accidents in Karachi. This useful data has<br />

been utilized by various stakeholders such as<br />

Hospitals, Traffic Engineering, Traffic Police,<br />

Government, NGOs, etc. to make improvements in<br />

Karachi’s traffic and reduce the number of road<br />

accidents.<br />

We also organized the 2 nd National Road Safety<br />

Conference in partnership with Shell Pakistan, AKU,<br />

RTIRC and SEF on July 7, 2009 at the Aga Khan<br />

University which brought together the relevant<br />

stakeholders to have a dialogue on how to reduce<br />

Traffic Injuries and Deaths for<br />

each Road User Group (Sept 06-Jul 09)<br />

Total Injuries and Deaths: 95,195<br />

Federal Minister of Communication, Dr. Arbab Alamgir Khan<br />

with steering Committee NRSC<br />

accidents, with special focus on the most vulnerable<br />

road user group i.e. the motorcycle/pillion riders.<br />

To acknowledge the efforts of journalists working<br />

in the local media for coverage and analysis of the<br />

auto sector as well as enhancing the quality of<br />

professionalism in this field, we organized the 2 nd<br />

National Auto Journalists Awards 2009.<br />

We believe in uplifting education in our country,<br />

especially for those whom education is unaffordable.<br />

We firmly believe that our youth is the future<br />

backbone of Pakistan and offer internships to<br />

university students and financial assistance is<br />

39<br />

provided to innumerable schools and educational<br />

institutions. We also aim to spread technical<br />

education amongst the younger generation via the<br />

Toyota Technical Education Program and the<br />

Apprenticeship Training Program.<br />

<strong>Indus</strong> <strong>Motor</strong> sponsored a team of Ghulam Ishaq<br />

Khan Institute students to take part in the Shell Eco-<br />

Marathon which took place in Berlin, Germany on<br />

May 29, 2009. Student teams design and build fuel<br />

efficient vehicles, which will encourage conservation<br />

and stimulate education that promotes sustainable<br />

mobility.<br />

We in collaboration with the House of Habib,<br />

remained at the forefront of relief operations for<br />

the Internally Displaced Persons (IDPs) of Swat,<br />

Buner and Dir Districts. Our relief efforts were done<br />

through our dealership in Mardan and we distributed<br />

food rations, kitchen utensils and provided medical<br />

services as well as transport via our Hilux pickups.<br />

During the year we received a number of awards<br />

and recognition. <strong>Indus</strong> <strong>Motor</strong> is in the top 25<br />

companies for the year 2007 and 2008, by Karachi<br />

Stock Exchange. We have received the prestigious<br />

MAP Corporate Excellence Award for the past<br />

4 years, the National Forum for Environment and<br />

Health Award for Environmental Excellence for the<br />

last 6 years and the Pakistan Center for Philanthropy<br />

rated IMC 8 th in philanthropy nationwide amongst<br />

500 public listed companies.<br />

Toyota Team with <strong>Indus</strong> <strong>Motor</strong> <strong>Company</strong> and Shell Pakistan’s Management with the vehicle at the reception


IMC Team Member at the Assembly Line<br />

INDUS MOTOR COMPANY LIMITED<br />

Annual Report 09<br />

Strategy to Face the External Environment,<br />

Business Risks and Challenges<br />

Moving forward, we expect 2009-10 to be a better<br />

year but a critical one for sustainable growth and<br />

development of Pakistan’s economy.<br />

It is essential for the government to effectively<br />

address the challenges concerning consolidation<br />

of macroeconomic stability, mitigating the effects<br />

of the global economic crisis – in particular on<br />

manufacturing and exports, implementing tax policy<br />

and administration reforms and managing the<br />

security issues engulfing the nation.<br />

We hope that government will provide stable<br />

policies and will take proactive steps to encourage<br />

growth of the local automobile sector which has<br />

made healthy contribution to the national<br />

exchequer, creates thousands of jobs, enables<br />

technology transfer for localization, provides<br />

affordable mobility to people and businesses and<br />

above all, contributes heavily to economic<br />

prosperity of the country.<br />

Pakistan provides a huge upside for growth of the<br />

auto industry and for it to crystallize it is imperative<br />

for the government to make a concrete plan to<br />

revisit the AIDP and achieve implementation<br />

recognizing the recommendations made by OEMs<br />

and the Pakistan Automobile Manufacturers<br />

Association.<br />

On our part, <strong>Indus</strong> <strong>Motor</strong> will be taking several<br />

steps to meet the challenges and continue to<br />

manufacture high-quality vehicles for the benefit<br />

of society following Toyota’s Philosophy. In the<br />

long-term, we will look to increase capacity and<br />

fill it with new products at the right opportunity,<br />

while in the near term we are already working on<br />

definitive plans to expand dealer network and<br />

launch new CKD/CBU products.<br />

41<br />

We will do our utmost to optimize costs without<br />

compromising on quality and delivery. Although<br />

we have improved our market share in a declining<br />

market we will continue to remain aggressive,<br />

focused and innovative in our marketing activities<br />

coupled with dealership improvements.<br />

I thank our Board of Directors and the management<br />

team for steering the <strong>Company</strong> in these very<br />

challenging times. We are extremely grateful to<br />

our customers for purchasing and driving our<br />

vehicles and for their trust and confidence in our<br />

products and service. I would like to thank our<br />

<strong>Indus</strong> Team, our Shareholders, our Dealers, Vendors<br />

and Business Partners.<br />

We bow to Allah and pray for His Blessings and<br />

Guidance.<br />

Ali S. Habib<br />

Chairman

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